Thomas/TUGS (ENGINES)

Cast

Thomas as Ten Cents - (Thomas and Ten Cents are both the main heroes, start with 'T' and end with 'S')
Gordon as Big Mac - (Gordon and Big Mac are both big, strong, powerful and father figures to Thomas and Ten Cents)
Toby as OJ - (Toby and OJ are both old and wise)
James as Top Hat - (James and Top Hat are both vain)
Henry as Warrior - (Henry and Warrior are both big, strong, friendly and clumsy)
Edward as Hercules - (Edward and Hercules are both wear blue)
Percy as Sunshine - (Thomas and Percy are best friends, just like Ten Cents and Sunshine are)
Duck as Grampus - (Duck and Grampus are both western)
Casey Jones (from The Brave Engineer) as Captain Star
Diesel as Zorran - (Diesel and Zorran are both sinister and the main villains)
Arry and Bert and Zebedee and Zak - (Arry and Bert are twins, just like Zebedee and Zak are)
Bill and Ben as Zip and Zug - (Bill and Ben are twins, just like Zip and Zug are, and I know Bill and Ben are good)
Singing Puppet Man (from Teletubbies) as Captain Zero
Emily as Lillie Lightship - (Emily and Lillie Lightship are both sexy and the main females)
Mavis as Sally Seaplane - (Mavis and Sally Seaplane are both the secondary female characters)
Donald and Douglas as Frank and Eddie - (Donald and Douglas are twins, just like Frank and Eddie are)
Casey Jr. (from Disney's Dumbo/Casey Jr. and Friends) as Puffa - (Casey Jr. and Puffa are both have smokey stacks)
Johnny (from The Brave Engineer/Casey Jr. and Friends) as The Goods Engine
Hector as Izzy Gomez
Toad as Lord Stinker
Belle as Pearl - (Belle and Pearl are both have 5 letters in 1 name)
Oliver as Boomer - (Oliver and Boomer are both were found)
BoCo as Fire Chief - (BoCo and Fire Chief are both sensible)
Billy as Billy Shoepack - (Billy and Billy Shoepack are both share the same names)
Spencer as Bluenose - (Spencer and Bluenose are both pompous and mean)
Stepney as Sea Rogue - (Stepney and Sea Rogue are both were rescued)
Bertie as Sea Rogue's Uncle
Crush and Gulp (from Spyro the Dragon) as The Green-Eyed Villains
Splatter and Dodge as Burke and Blair - (Splatter and Dodge are twins, just like Burke and Blair are)
Fergus as Coast Guard - (Fergus' accident in Bill, Ben and Fergus fits the scene where Johnny Cuba hits The Coast Guard in High Winds)
Terence as The Messenger
Silver Fish (from Porky's Railroad/Casey Jr. and Friends) as Nantucket
Cerberus (from The Little Engine That Could '2011 Film') as Johnny Cuba - (Cerberus and Johnny Cuba are both big, strong, evil, and mean)
Jebediah (from The Little Engine That Could/Casey Jr. and Friends) as Old Rusty - (Jebediah and Old Rusty are both old)
Elizabeth as Kraka-Toa
Troublesome Trucks as The Shrimpers
Tom Jerry (from Onion Pacific/Casey Jr. and Friends) as Little Ditcher
Harvey as Scuttlebutt Pete
Rocky as Mighty Mo
Jack as Jack - (Jack and Jack are both share the same names)
Cranky as Big Mickey - (Cranky and Big Mickey are both big grey dock cranes and have fallen over)
Molly as The Duchess - (Molly and The Duchess are both big, strong and wonderful)
Tillie (from The Little Engine That Could/Casey Jr. and Friends) as Princess Alice
Flora as SS Vienna
Melissa (from Onion Pacific/Casey Jr. and Friends) as The Fulton Ferry
Ghost Engines as White Fleet
The Chinese Dragon as The Ghostly Galleon - (The Chinese Dragon and The Ghostly Galleon are both scary)
Diesel 10 as Smelter
Lady as Sailor Moon